Thursday, February 23, 2006

Rowing from a Six Sigma Lean perspective

A Japanese company and an American company decided to have a canoe race on the Mississippi River. Both teams practiced long and hard to reach their peak performance before the race.

On the big day, the Japanese won by a mile. The Americans, very discouraged and depressed, decided to investigate the reason for the crushing defeat. A management team made up of senior management and internal Lost Race Analysts was formed to investigate and recommend appropriate action. Their conclusion was the Japanese had 8 people rowing and 1 person steering, while the American team had 8 people steering and 1 person rowing.

To validate their conclusions, the American management hired a consulting company and paid them a large amount of money for a second opinion. The consultant advised that too many people were steering the boat, while not enough people were rowing.

Taking pride in quick action and to prevent another loss to the Japanese, the rowing team's management structure was totally reorganized to 4 steering supervisors, 3 area steering superintendents and 1 assistant superintendent steering manager. The American HR team devised an innovative incentive that would give the 1 person rowing the boat greater rewards for working harder. It was called the "Six Sigma Lean - Pay for Rowing Performance - Total Quality Program", with meetings, dinners and free pens for the rower. There was discussion of getting new paddles, canoes and other equipment, extra vacation days for practices and bonuses.

The next year the Japanese won by two miles. Humiliated, the American management team laid off the rower for poor performance, halted development of a new canoe, sold the paddles, and canceled all capital investments for new equipment. The money saved was distributed to the Senior Executives as bonuses and the next year's racing team was outsourced to India.

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